Tag Archives: tube bending shipbuilding

Maschinenbau

SMM 2018: Fast tool change and highest flexibility

transfluid bending machines for large tubes and software as efficiency drivers in shipbuilding

SMM 2018: Fast tool change and highest flexibility

‘t bend’ tube bending machines from transfluid as an efficient alternative to weld (Source: transfluid)

The t-bend bending machines from transfluid are an efficient alternative to welding in large tubes, capable of high-performance processing of tubes with a diameter of up to 400mm. This reduces the manufacturing costs and offers time savings of up to 60%. In addition to that, it is possible to weld flanges to the straight tube before the bending process. The „t project“ bending software will process the isometry though the connection to the corresponding CAD programs. This way transfluid creates greater flexibility, which, combined with the extremely short tool change time below 20 minutes, means efficiency improvement in tube manufacturing.
The mobile „t project draft“ for tablets allows for greater freedom when acquiring data on-site.
With a light, portable measuring system it is possible to record data for template pipes, for instance, as well as the process geometry, the flanges and the position of the flanges. A measurement on board will only take a few minutes, even for complex tubes with flanges. The data transfer then occurs online, for instance via a WLAN, and the production can carry on, whilst more tube geometries are recorded on board the ship. SMM 2018, hall B2.3G, stand 324

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transfluid Maschinenbau GmbH – the solution for tubes

transfluid is sought after worldwide as a partner for manufacturing tube bending machines and tube processing machines. Since 1988 transfluid has been further developing its technologies for tube machining, so that it can provide customer-oriented, tailor-made solutions – for plant and machine construction, the automotive and energy industries,
shipbuilding and medical device manufacturing.

transfluid’s product portfolio offers perfect solutions in five different machine categories, that meet all the requirements in tube processing. t bend stands for a wide range of tube bending machines, which fulfil the highest demands in terms of industrial applications. The tube forming machines in the t form range offer the perfect tube shaping solutions. Tube forming is important as an individual or supplementary process, in order to obtain optimally tailored tubes. Automation systems are offered as fully developed concepts for bending and forming technology, under t motion. t cut covers the field of tube cutting machines. Here, transfluid is able to provide a range of different systems, for example for chipless orbital cutting and special knive separation processes. The category t clean encompasses tube cleaning machines. These ensure the cleanliness of workpieces and tubes. Additionally, with the new tu go range, transfluid offers a standardised portfolio of machinery, which is available from stock for immediate delivery. transfluid offers the powerful software t project for rapid and reliable tube processing. It can be used as an effective online solution for bending machines and the majority of CAD systems.

www.transfluid.net

Company-Contact
transfluid Maschinenbau GmbH
Stefanie Flaeper
Hünegräben 20-22
57392 Schmallenberg
Phone: +49 2972 97 15 – 0
Fax: +49 2972 97 15 – 11
E-Mail: s.koehler@psv-marketing.de
Url: https://www.transfluid.net/en/homepage.html

Press
PSV
Stefan Köhler
Schlachthausstraße 10
57072 Siegen
Phone: +49 (0) 271 7700160
E-Mail: s.koehler@psv-marketing.de
Url: http://www.psv-marketing.de

Maschinenbau

Networked tube bending and time benefits in shipbuilding

The transfluid software improves mobile processes and high-performance bending machine for large tubes offer up to 60% time savings

Networked tube bending and time benefits in shipbuilding

heaper and faster bending of large tubes with the ‚t bend‘ tube bending technology from transfluid. (Source: transfluid)

Digital solutions are required by the international shipbuilding and off-shore industry for efficient planning of their resources and processes. To support that, the high-tech machine manufacturer transfluid combine their bending technologies for large diameter tubes with online networking aimed at practical applications, as with the „t project“ software calculating beforehand the exact orientation of the flanges, when bending straight tubes with welded flanges. Mobile measuring tools acquire data on-site, for instance in order to measure template tubes accurately. In addition to that, transfluid offers the option of tube end-forming processes with the rotary tube forming UMR „t form“ machine. For instance, it is possible to introduce flared flanges economically and subsequently bend the tube.

Bending tubes with a diameter of up to 400mm faster – SMM 2018: Hall B2.EG/Stand 324
„Saving time and money are aspects that we make possible for this industry, when it comes to tube processing“, says transfluid Maschinenbau GmbH director Stefanie Flaeper. „Our „t bend“ CNC bending machine has replaced the need to weld bends onto large tubes a long time ago, as it lowers the production costs.“ In addition to that, the bending systems save up to 60% of the production time for tubes with a diameter up to 400mm. The fast setting-up of the machine, at times in less than 10 minutes, also plays a crucial role. Equipped with a fully automated CNC control system, the transfluid units can process tubes with thin and thick walls and made of any material, even with radii of 1.5 x tube diameter or more. These tight bending radii are achieved with unrivalled minimal thinning of the tube walls. This leads to benefits also in terms of space on board the ship.

Better bending of tubes with flanges with the transfluid software
It is possible to achieve much simpler and much cheaper tube processing, when the flanges are welded onto the straight tube beforehand, because the welding process is considerably faster at that stage. With the internal connection to the CAD programs, the „t project“ bending software can process the isometrics immediately. Flanges can be chosen from a database and integrated in the isometrics, also in terms of bending technology. „With the directional bending of the flanged tubes our solution is able to improve the flexibility of the manufacturing. The processes clearly become simpler“, explains Stefanie Flaeper.

„t project“ for mobile use on board
The tablet version of the „t project Draft“ software offers greater freedom for on-site practical applications. It allows the user to acquire data with a very light, portable measuring system. It is thus possible to collect data, for instance for connector tubes, both the geometries of the process, as well as the flanges and the position of the flanges. Time savings are particularly significant for this aspect. The process of measuring on board only requires a few minutes, even for more complex tubes with flanges. All the data is acquired digitally, documented and the data can be transferred online and be available to the technical office, as well as the bending machine. Once a tube-part has been completed, it can be measured once again, in order to guarantee a smooth installation. And here is an additional time benefit: whilst tubes are processed with the measurement data that was provided, further measurements can be taken on board.

Effective forming of tube ends
A key aspect of tube processing in the shipbuilding industry is the forming of tube ends, like the forming of flared flanges on the tubes. With the rolling UMR „t form“ machine it is possible to shape tubes with diameters up to 325mm. Almost tool-independent, it uses a controlled shaping cone, which can be programmed freely during the task. Another interesting shaping option is the cylindrical expansion of tube ends, in order to connect two tubes. The transfluid solution to this challenge is suitable for tubes with a nominal size up to 250. The traditional practice in shipbuilding of welding with two seams on each connection sleeve for large nominal sizes is now redundant.
transfluid will be SMM 2018, hall B2.3G, stand 324, to present its high-tech solutions for the processing of tubes in shipbuilding.

DOWNLOAD PRESS INFORMATION

transfluid Maschinenbau GmbH – the solution for tubes

transfluid is sought after worldwide as a partner for manufacturing tube bending machines and tube processing machines. Since 1988 transfluid has been further developing its technologies for tube machining, so that it can provide customer-oriented, tailor-made solutions – for plant and machine construction, the automotive and energy industries,
shipbuilding and medical device manufacturing.

transfluid’s product portfolio offers perfect solutions in five different machine categories, that meet all the requirements in tube processing. t bend stands for a wide range of tube bending machines, which fulfil the highest demands in terms of industrial applications. The tube forming machines in the t form range offer the perfect tube shaping solutions. Tube forming is important as an individual or supplementary process, in order to obtain optimally tailored tubes. Automation systems are offered as fully developed concepts for bending and forming technology, under t motion. t cut covers the field of tube cutting machines. Here, transfluid is able to provide a range of different systems, for example for chipless orbital cutting and special knive separation processes. The category t clean encompasses tube cleaning machines. These ensure the cleanliness of workpieces and tubes. Additionally, with the new tu go range, transfluid offers a standardised portfolio of machinery, which is available from stock for immediate delivery. transfluid offers the powerful software t project for rapid and reliable tube processing. It can be used as an effective online solution for bending machines and the majority of CAD systems.

www.transfluid.net

Company-Contact
transfluid Maschinenbau GmbH
Stefanie Flaeper
Hünegräben 20-22
57392 Schmallenberg
Phone: +49 2972 97 15 – 0
Fax: +49 2972 97 15 – 11
E-Mail: s.koehler@psv-marketing.de
Url: https://www.transfluid.net/en/homepage.html

Press
PSV
Stefan Köhler
Schlachthausstraße 10
57072 Siegen
Phone: +49 (0) 271 7700160
E-Mail: s.koehler@psv-marketing.de
Url: http://www.psv-marketing.de